automation spm

Automated Material Handling System : ASRS – Automated Storage and Retrieval System System Description: A PLC-controlled automated storage system designed for high-density vertical storage and automated retrieval of trays, bins, or crates. The system integrates mechanical handling equipment with intelligent software for precise and efficient inventory management. Technical Specifications: • Beam Load Capacity: Up to 2,500 kg per level • System Height: 9 – 10 meters • Tray Size: Customized as per application • Rack Load Capacity: 50,000 – 60,000 kg per rack • Number of Levels: As per customer requirement • Control System: PLC with touchscreen HMI • Operation Mode: Fully automated, goods-to-person Standard Features: • High-density vertical racking system • Automated storage and retrieval mechanism • Controlled access for enhanced safety and security • Ergonomic operation eliminating bending and climbing • Modular structure for future scalability Quick Benefits : • Up to 85% Floor Space Saving • High Pick Accuracy • Reduced Labor Dependency • Improved Safety & Ergonomics • Faster Retrieval Time • Increased Storage Capacity • Fully Automated Operation

Rail Guided Trolley / AGV : The Battery Operated Motorized Rail Trolley is a heavy-duty industrial material handling solution used for internal transport of oversized and heavy loads within factories and warehouses. It is specifically designed for applications where forklifts or overhead cranes are not feasible. This rail-guided trolley supports load capacities from 5,000 kg to 50,000 kg and features a low platform height for enhanced stability. Equipped with variable speed control, fail-safe braking systems, and excellent operator visibility, it ensures safe and precise movement across production floors, paint booths, and assembly lines. Available in manual, battery-operated, and electrically operated variants, the motorized rail trolley can be customized to suit different industrial layouts and operational needs. Control options include push-button pendant and wireless remote for ease of operation. Ideal for industries such as heavy engineering, fabrication, automotive, steel plants, and manufacturing units. Quick Feature Highlights • Load Capacity: 5–50 Tons • Battery Operated | Rail Guided • Low Platform Height • Variable Speed Control • Fail-Safe Braking System • Push Button / Remote Control • Custom-Built as per Requirement

Special Purpose Machines: SPM – Special Purpose Machines System Description: Custom-designed automation equipment developed to perform dedicated manufacturing or assembly operations with maximum efficiency and reliability. Technical Capabilities • Operation modes: Manual / Semi-Automatic / Fully Automatic • Control system: PLC with touchscreen HMI • Drives: Servo motors, VFDs • Actuation: Pneumatic / Hydraulic systems • Safety: Interlocks, light curtains, emergency stops • Optional: Vision systems, barcode/RFID integration Key Benefits • Reduced cycle time and manpower dependency • High repeatability and consistent output • Improved ergonomics and workplace safety • Scalable and upgrade-friendly design 🔹 Quick Highlights • Custom-Built Automation • High Precision & Repeatability • PLC Controlled • Reduced Manpower • Improved Safety • Faster ROI • Industry-Specific Design

Pickup & Drop System – Industrial Automation Solution System Description: A custom-built automated system designed to pick components from a defined location and accurately place them at a designated position. Suitable for machine loading/unloading, assembly line transfers, and material handling applications. Key Features • High accuracy and repeatability • PLC-controlled operation with touchscreen HMI • Reduced cycle time and manual intervention • Robust industrial construction • Improved operator safety and ergonomics System Capabilities • Pneumatic, servo-driven, or robotic pickup mechanisms • Compatibility with conveyors, fixtures, pallets, and machines • Sensor-based confirmation and optional vision inspection • Safety interlocks and emergency systems 🔹 Quick Highlights • Manufacturer of Pickup & Drop Systems • High Precision Handling • PLC Controlled • Reduced Manpower • Improved Safety • Custom-Engineered Design • Shop-Floor Ready

Automated Material Handling Systems like tilter, loader, feeder: System Description: Custom-built automation systems designed for safe and efficient handling, loading, feeding, and positioning of materials within industrial production environments. Product Range • Material Tilters – Controlled tilting of bins, containers, or components • Automatic Loaders – Efficient loading of materials into machines • Automatic Feeders – Consistent and accurate feeding of components Key Features • PLC-controlled operation with touchscreen HMI • Adjustable speed and cycle control • Robust industrial construction • Safety interlocks and sensors • Reduced manual handling and improved ergonomics System Capabilities • Pneumatic, hydraulic, servo-driven, or motorized actuation • Integration with conveyors, robots, and production lines • Custom design based on material type and process requirements 🔹 Quick Highlights • Manufacturer of Material Handling Automation • Tilters | Loaders | Feeders • PLC Controlled • Reduced Manual Handling • Improved Safety • Custom-Engineered Solutions • Industrial Duty Design

Special Purpose Machines: SPM – Special Purpose Machines System Description: Custom-designed automation equipment developed to perform dedicated manufacturing or assembly operations with maximum efficiency and reliability. Technical Capabilities • Operation modes: Manual / Semi-Automatic / Fully Automatic • Control system: PLC with touchscreen HMI • Drives: Servo motors, VFDs • Actuation: Pneumatic / Hydraulic systems • Safety: Interlocks, light curtains, emergency stops • Optional: Vision systems, barcode/RFID integration Key Benefits • Reduced cycle time and manpower dependency • High repeatability and consistent output • Improved ergonomics and workplace safety • Scalable and upgrade-friendly design 🔹 Quick Highlights • Custom-Built Automation • High Precision & Repeatability • PLC Controlled • Reduced Manpower • Improved Safety • Faster ROI • Industry-Specific Design

SPM – Automated Measuring System System Description: A custom-built Special Purpose Machine designed for automated measurement and inspection of components with high accuracy and repeatability. The system is suitable for continuous shop-floor operation and can be integrated into existing production lines or used as a standalone inspection station. Key Features • Automated measurement with high precision • PLC-controlled operation with touchscreen HMI • Reduced inspection cycle time • Elimination of manual measurement errors • Automatic pass/fail judgment • Robust industrial design • Operator-friendly interface System Capabilities • Measurement using digital gauges, probes, LVDTs, sensors, or vision systems • Servo, pneumatic, or hydraulic actuation as required • Part identification through barcode/RFID (optional) • Data logging, SPC reports, and traceability (optional) • Interface with conveyors, robots, or production lines 🔹 Quick Highlights • Manufacturer of Automated Measuring SPMs • High Accuracy & Repeatability • PLC Controlled • Reduced Cycle Time • 100% Inspection Capability • Custom-Engineered Solutions • Shop-Floor Ready Design

Pickup & Drop System – Industrial Automation Solution System Description: A custom-built automated system designed to pick components from a defined location and accurately place them at a designated position. Suitable for machine loading/unloading, assembly line transfers, and material handling applications. Key Features • High accuracy and repeatability • PLC-controlled operation with touchscreen HMI • Reduced cycle time and manual intervention • Robust industrial construction • Improved operator safety and ergonomics System Capabilities • Pneumatic, servo-driven, or robotic pickup mechanisms • Compatibility with conveyors, fixtures, pallets, and machines • Sensor-based confirmation and optional vision inspection • Safety interlocks and emergency systems 🔹 Quick Highlights • Manufacturer of Pickup & Drop Systems • High Precision Handling • PLC Controlled • Reduced Manpower • Improved Safety • Custom-Engineered Design • Shop-Floor Ready

Automated Conveyor System – Material Handling Automation System Description: A custom-designed conveyor system engineered for automated transportation of materials within industrial facilities. Suitable for continuous, safe, and efficient material movement across various production stages. Conveyor Types • Belt Conveyors • Roller Conveyors (Gravity & Powered) • Chain Conveyors • Slat Conveyors • Modular & Special-Purpose Conveyors Key Features • PLC-controlled operation with sensors and safety interlocks • Variable speed control using VFD or servo drives • Robust industrial-duty construction • Flexible layout configurations • Easy integration with machines and automation systems System Capabilities • Customized load capacity and dimensions • Integration with robots, ASRS, lifters, and diverters • Smooth and low-maintenance operation 🔹 Quick Highlights • Manufacturer of Automated Conveyor Systems • Continuous Material Flow • PLC Controlled • Custom Layout Design • Reduced Manual Handling • Improved Safety & Productivity • Industrial Duty Design

Turn Table – Material Handling Automation System Description: A heavy-duty rotary platform designed to rotate transfer trolleys or materials, enabling directional change and reducing turning radius in industrial material handling systems. Key Features • Smooth and precise rotational movement • High load-bearing capacity • PLC-controlled operation • Accurate alignment with rails or conveyors • Robust industrial-duty construction • Safe and reliable operation System Capabilities • Motorized or servo-driven rotation • Manual, semi-automatic, or fully automatic operation • Positioning accuracy using encoders and limit switches • Integration with transfer trolleys and conveyor lines • Safety interlocks and emergency stops 🔹 Quick Highlights • Manufacturer of Industrial Turn Tables • Reduced Turning Radius • Space-Saving Design • PLC Controlled • High Load Capacity • Smooth & Precise Rotation • Industrial Duty Construction

SPM – Automated Measuring System System Description: A custom-built Special Purpose Machine designed for automated measurement and inspection of components with high accuracy and repeatability. The system is suitable for continuous shop-floor operation and can be integrated into existing production lines or used as a standalone inspection station. Key Features • Automated measurement with high precision • PLC-controlled operation with touchscreen HMI • Reduced inspection cycle time • Elimination of manual measurement errors • Automatic pass/fail judgment • Robust industrial design • Operator-friendly interface System Capabilities • Measurement using digital gauges, probes, LVDTs, sensors, or vision systems • Servo, pneumatic, or hydraulic actuation as required • Part identification through barcode/RFID (optional) • Data logging, SPC reports, and traceability (optional) • Interface with conveyors, robots, or production lines 🔹 Quick Highlights • Manufacturer of Automated Measuring SPMs • High Accuracy & Repeatability • PLC Controlled • Reduced Cycle Time • 100% Inspection Capability • Custom-Engineered Solutions • Shop-Floor Ready Design